Industrial services_

08 November 2023

Heat and thermochemical treatment

Vacuum Hardening

AMP Vacuum

Furnace type HVF-60-60-100-12.OF. Vacuum hardening with high-pressure nitrogen cooling for hot and cold work steel components, foundry molds, forging dies, and high-speed steel tools, useful chamber dimensions: 600 x 600 x 1000 mm (W x H x D), maximum load weight: 600 kg.

Volume

REMIX Chamber Furnace type SQ-135 with adjustable atmosphere. Hardening in a protective atmosphere for practically all types of structural and alloy tool steels, useful chamber dimensions: 450 x 400 x 600 mm (W x H x D), maximum load weight: 200 kg.

Induction

DACPOL SERVICE Furnace type TIC-HFS-400 K30. Spot hardening, maximum element diameter Ø20 mm.

Carburizing

REMIX Chamber Furnace type SQ-135 with adjustable atmosphere. Gas carburizing - computer-controlled processes with full process parameter archiving, technology allowing for very high production repeatability, useful chamber dimensions: 450 x 400 x 600 mm (W x H x D), maximum load weight: 200 kg.

Annealing

REMIX Chamber Furnace type SQ-135 with adjustable atmosphere.

Normalizing annealing - e.g., after forging; stabilizing annealing - e.g., after preliminary mechanical processing; stress-relief annealing - e.g., after grinding; furnace working chamber: 450 x 400 x 600 mm (W x H x D), maximum load weight: 200 kg.

AMP Vacuum Furnace type HVF-60-60-100-12.OF.

Vacuum annealing, useful chamber dimensions: 600 x 600 x 1000 mm (W x H x D), maximum load weight: 600 kg.

Thermal Deburring

Explosive Deburring Machine ATL type iTEM 250 S.C. Deburring of steel, cast iron, aluminum, brass, and zinc die castings. Working chamber dimensions: Ø250 x 300 mm. The TEM (Thermal Energy Method) allows for quick, easy, and precise removal of burrs that occur during machining, turning, milling, hole expansion, or chamfering, as well as during pressure die casting, both on the surface and in internal areas of the product.

Hard Soldering

REMIX Furnace type PFEN-12/20. Hard soldering with brass or copper solder. Hard soldering in a nitrogen and hydrogen atmosphere, useful working chamber dimensions: 350 x 100 x 700 mm (W x H x D), maximum load weight for 1 meter of continuous tape: 6 kg.

Also, see

The remaining industrial services_

Laboratory Testing

Laboratory testing in a firearms factory is a crucial stage in the weapon production process. Its purpose is to ensure that the firearms meet specified quality requirements and are safe to use. The factory laboratories perform various tests depending on the type and intended use of the firearms. One of the most important tests is testing the mechanical strength of materials used in firearm production. This involves using different types of testing equipment, such as tensile, bending, and torsion testing machines, to examine strength under different conditions.

Galvanic Coatings

Galvanic coating of steel is a process in which the surface of steel is covered with a thin layer of metal through electroplating. The most commonly used metals for coating steel are chromium, nickel, and zinc. Zinc is widely used for coating steel due to its protective properties. The zinc coating forms a protective layer on the surface of the steel, protecting it from corrosion and mechanical damage.

Heat and thermochemical treatment

Both heat treatment and thermochemical treatment are important processes in the industry that improve the quality and durability of materials in many applications. They allow for the production of materials with better mechanical properties, making them more resistant to challenging conditions, resulting in more efficient and durable tools, machines, and devices.

Plastic Forming

An eccentric press is a machine used to shape objects such as cut-outs, welds, or indentations. Cold plastic forming of gun barrels is a process of manufacturing firearm barrels by shaping steel tubes to achieve the desired shape and size. In this process, the barrels are formed cold, without the need for high temperatures.

Precision Material Cutting

Precision material cutting by water and electro-erosion methods are two technologically advanced cutting processes that allow for very accurate and repeatable cuts. Waterjet cutting uses a high-pressure water jet, while electro-erosion wire cutting is a method that utilizes electrical energy to remove material.

Machining

Machining is the process of manufacturing parts by removing material from the workpiece using cutting tools such as mills, lathes, drills, planers, or grinders. During machining, the tool works on the surface of the workpiece, removing layers of material until the desired dimensions and shape of the part are achieved. Machining is used in various industries, including aerospace, automotive, medical, and many others, to produce high-precision and high-quality machine components and tools.

Industrial services_

08 November 2023

Heat and thermochemical treatment

Vacuum Hardening

AMP Vacuum

Volume

Induction

Carburizing

Annealing

Thermal Deburring

Hard Soldering

Also, see

Laboratory Testing

Galvanic Coatings

Heat and thermochemical treatment

Plastic Forming

Precision Material Cutting

Machining

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